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Failure Analysis

Determining why a rubber part failed, and what to change so it doesn't happen again.

Overview

When a rubber part cracks, leaks, hardens, or falls apart, failure analysis figures out the real reason. The point isn't just to explain the failure, it's to recommend a fix, whether that's a different material, a design change, or a process correction.

Intake & service history

What we ask for up front: the application, service conditions, time to failure, and what changed. Good history speeds up root-cause work considerably.

Analytical methods

  • Composition checks against the original spec
  • Hardness and property mapping across the part
  • Thermal and chemical analysis for degradation
  • Comparison to a known-good reference part

Root-cause determination

A clear statement of the most probable cause, supported by the evidence gathered.

Corrective recommendations

Actionable next steps: material substitution, compound adjustment, design guidance, or process changes, and how CRC can implement them.

Submit the sample with its service history and we'll scope a failure analysis.